Skip to main content
Log in

Dynamic modeling and analysis of spur gears considering friction–vibration interactions

  • Technical Paper
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

Sliding friction is a non-negligible excitation source in gear vibration. The instantaneous vibratory velocity affects the relative sliding velocity of the mesh tooth, resulting in a change of the friction force, that may increase gear vibration. This paper aims to present focuses on studying the dynamic responses of spur gears with considering friction–vibration interactions. First, the angular position-dependent time-varying mesh stiffness function was established based on the torsional vibration motion of the pinion. Second, the sliding friction forces are calculated by considering the torsional and translational vibration motions of the gear system. Third, a six-degree-of-freedom analytical spur gear pair model is developed by incorporating the time-varying mesh stiffness and sliding friction. Finally, the dynamic responses for spur gears with sliding friction considering the effect of vibration are illustrated by comparing the simulation results from three models. The results indicate that it is very necessary to consider the effects of vibration on the sliding friction for gear dynamic responses.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Pieringer A (2014) A numerical investigation of curve squeal in the case of constant wheel/rail friction. J Sound Vib 333(18):4295–4313

    Article  Google Scholar 

  2. Eriksson M, Jacobson S (2001) Friction behaviour and squeal generation of disc brakes at low speeds. Proc Inst Mech Eng Part D J Automob Eng 215(12):1245–1256

    Article  Google Scholar 

  3. Kang J (2011) Theoretical model of ball joint squeak. J Sound Vib 330(22):5490–5499

    Article  Google Scholar 

  4. Ganguli ABHIJIT, Deraemaeker A, Horodinca MIHAITA, Preumont A (2005) Active damping of chatter in machine tools-demonstration with a ‘Hardware-in-the-Loop’ simulator. Proc Inst Mech Eng Part I J Syst Control Eng 219(5):359–369

    Article  Google Scholar 

  5. Ono K, Chen JS, Bogy DB (1991) Stability analysis for the head-disk interface in a flexible disk drive. J Appl Mech 58(4):1005–1014

    Article  Google Scholar 

  6. Kumar VC, Hutchings IM (2004) Reduction of the sliding friction of metals by the application of longitudinal or transverse ultrasonic vibration. Tribol Int 37(10):833–840

    Article  Google Scholar 

  7. Leus M, Gutowski P (2008) Analysis of longitudinal tangential contact vibration effect on friction force using Coulomb and Dahl models. J Theor Appl Mech 46(1):171–184

    Google Scholar 

  8. Sfakiotakis M, Pateromichelakis N, Tsakiris DP (2014) Vibration-induced frictional reduction in miniature intracorporeal robots. IEEE Trans Robot 30(5):1210–1221

    Article  Google Scholar 

  9. Liu J, Shao Y, Zhu WD (2015) A new model for the relationship between vibration characteristics caused by the time-varying contact stiffness of a deep groove ball bearing and defect sizes. ASME J Tribol 137(3):031101

    Article  Google Scholar 

  10. Capozza R, Vanossi A, Vezzani A, Zapperi S (2009) Suppression of friction by mechanical vibrations. Phys Rev Lett 103(8):085502

    Article  Google Scholar 

  11. Chowdhury MA, Helali M (2008) The effect of amplitude of vibration on the coefficient of friction for different materials. Tribol Int 41(4):307–314

    Article  Google Scholar 

  12. Borner J, Houser DR (1996) Friction and bending moments as gear noise excitations. SAE Technical Paper. # 961816

  13. Houser DR, Vaishya M, Sorenson JD (2001) Vibro-acoustic effects of friction in gears: an experimental investigation, SAE Paper # 2001-01-1516

  14. Velex P, Cahouet V (2000) Experimental and numerical investigations on the influence of tooth friction in spur and helical gear dynamics. J Mech Des 122(4):515–522

    Article  Google Scholar 

  15. Velex P, Sainsot P (2002) An analytical study of tooth friction excitations in errorless spur and helical gears. Mech Mach Theory 37(7):641–658

    Article  MATH  Google Scholar 

  16. Chen ZG, Shao YM, Lim TC (2012) Non-linear dynamic simulation of gear response under the idling condition. Int J Autom Technol 13(4):541–552

    Article  Google Scholar 

  17. Lundvall O, Strömberg N, Klarbring A (2004) A flexible multi-body approach for frictional contact in spur gears. J Sound Vib 278(3):479–499

    Article  Google Scholar 

  18. Liu F, Jiang H, Liu S, Yu X (2016) Dynamic behavior analysis of spur gears with constant & variable excitations considering sliding friction influence. J Mech Sci Technol 30(12):5363–5370

    Article  Google Scholar 

  19. He S, Gunda R, Singh R (2007) Effect of sliding friction on the dynamics of spur gear pair with realistic time-varying stiffness. J Sound Vib 301(3):927–949

    Article  Google Scholar 

  20. Yang Z, Shang JZ, Luo ZR (2013) Effect analysis of friction and damping on anti-backlash gear based on dynamics model with time-varying mesh stiffness. J Cent South Univ 20:3461–3470

    Article  Google Scholar 

  21. Kar C, Mohanty AR (2007) An algorithm for determination of time-varying frictional force and torque in a helical gear system. Mech Mach Theory 42(4):482–496

    Article  MATH  Google Scholar 

  22. Liu C, Qin D, Liao Y (2014) Dynamic model of variable speed process for herringbone gears including friction calculated by variable friction coefficient. J Mech Des 136(4):041006

    Article  Google Scholar 

  23. Liu G, Parker RG (2009) Impact of tooth friction and its bending effect on gear dynamics. J Sound Vib 320(4):1039–1063

    Article  Google Scholar 

  24. Chen S, Tang J, Luo C, Wang Q (2011) Nonlinear dynamic characteristics of geared rotor bearing systems with dynamic backlash and friction. Mech Mach Theory 46(4):466–478

    Article  MATH  Google Scholar 

  25. Wang J, Zheng J, Yang A (2012) An analytical study of bifurcation and chaos in a spur gear pair with sliding friction. Proc Eng 31:563–570

    Article  Google Scholar 

  26. Ghosh SS, Chakraborty G (2015) Parametric instability of a multi-degree-of-freedom spur gear system with friction. J Sound Vib 354:236–253

    Article  Google Scholar 

  27. Gill-Jeong C (2009) Analysis of the nonlinear behavior of gear pairs considering hydrodynamic lubrication and sliding friction. J Mech Sci Technol 23(8):2125–2137

    Article  Google Scholar 

  28. Guerine A, Hami AE, Walha L, Fakhfakh T, Haddar M (2016) A polynomial chaos method for the analysis of the dynamic behavior of uncertain gear friction system. Eur J Mech 59:76–84

    Article  MathSciNet  Google Scholar 

  29. Flašker J, Fajdiga G, Glodež S, Hellen TK (2001) Numerical simulation of surface pitting due to contact loading. Int J Fatigue 23(7):599–605

    Article  Google Scholar 

  30. Jia S, Howard I (2006) Comparison of localised spalling and crack damage from dynamic modelling of spur gear vibrations. Mech Syst Signal Process 20(2):332–349

    Article  Google Scholar 

  31. Ding H, Kahraman A (2007) Interactions between nonlinear spur gear dynamics and surface wear. J Sound Vib 307(3):662–679

    Article  Google Scholar 

  32. Jia S, Howard I, Wang J (2003) The dynamic modeling of multiple pairs of spur gears in mesh, including friction and geometrical errors. Int J Rotating Mach 9(6):437–442

    Article  Google Scholar 

  33. Fakhfakh T, Chaari F, Haddar M (2005) Numerical and experimental analysis of a gear system with teeth defects. Int J Adv Manuf Technol 25:542–550

    Article  Google Scholar 

  34. Ma R, Chen Y, Cao Q (2012) Research on dynamics and fault mechanism of spur gear pair with spalling defect. J Sound Vib 331(9):2097–2109

    Article  Google Scholar 

  35. Jiang H, Shao Y, Mechefske CK (2014) Dynamic characteristics of helical gears under sliding friction with spalling defect. Eng Fail Anal 39:92–107

    Article  Google Scholar 

  36. Jiang H, Liu F (2016) Dynamic features of three-dimensional helical gears under sliding friction with tooth breakage. Eng Fail Anal 70:305–322

    Article  Google Scholar 

  37. Zhou C, Chen S (2014) Modeling and calculation of impact friction caused by corner contact in gear transmission. Chin J Mech Eng 27(5):958–964

    Article  MathSciNet  Google Scholar 

  38. Lin J, Parker RG (2002) Mesh stiffness variation instabilities in two-stage gear systems. J Vib Acoust 124(1):68–76

    Article  Google Scholar 

  39. Walha L, Fakhfakh T, Haddar M (2009) Nonlinear dynamics of a two-stage gear system with mesh stiffness fluctuation, bearing flexibility and backlash. Mech Mach Theory 44(5):1058–1069

    Article  MATH  Google Scholar 

  40. Cheon GJ (2010) Numerical study on reducing the vibration of spur gear pairs with phasing. J Sound Vib 329(19):3915–3927

    Article  Google Scholar 

  41. Benedict GH, Kelley BW (1961) Instantaneous coefficients of gear tooth friction. ASLE Trans 4(1):59–70

    Article  Google Scholar 

  42. Rebbechi B, Oswald FB, Townsend DP (1996) Measurement of gear tooth dynamic friction. In: ASME power transmission and gearing conference proceedings DE, vol 88, pp 355–363

  43. He S, Cho S, Singh R (2008) Prediction of dynamic friction forces in spur gears using alternate sliding friction formulations. J Sound Vib 309(3–5):843–851

    Article  Google Scholar 

  44. Chen ZG, Shao YM, Lim TC (2012) Non-linear dynamic simulation of gear response under the idling condition. Int J Automot Technol 13(4):541–552

    Article  Google Scholar 

Download references

Acknowledgements

The authors are grateful for the financial support from National Natural Science Foundation of China (Grant nos. 51605412 and 51305378), Jiangsu Provincial Key Laboratory of Automotive Engineering (QC201306), and the help from Research Laboratory of Mechanical Vibration (MVRLAB).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hanjun Jiang.

Additional information

Technical Editor: Kátia Lucchesi Cavalca Dedini.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jiang, H., Liu, F. Dynamic modeling and analysis of spur gears considering friction–vibration interactions. J Braz. Soc. Mech. Sci. Eng. 39, 4911–4920 (2017). https://doi.org/10.1007/s40430-017-0883-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40430-017-0883-9

Keywords

Navigation