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A joint adaptive wavelet filter and morphological signal processing method for weak mechanical impulse extraction

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Abstract

Periodical impulses are vital indicators of rotating machinery faults. Therefore, the extraction of weak periodical impulses from vibration signals is of great importance for incipient fault detection. However, measured signals are often severely tainted by various noises, which makes the detection of impulses rather difficult. As such, a proper signal processing technique is necessary. In this paper, a hybrid method comprised of wavelet filter and morphological signal processing (MSP) is proposed for this task. The wavelet filter is used to eliminate the noise and enhance the impulsive features. Then, the filtered signal is processed by the morphological closing operator and a local maximum algorithm to isolate periodical impulses. To select the proper parameters of the joint approach, i.e., the center frequency, the bandwidth of wavelet filter, and the length of flat structuring elements (SE), a novel optimization algorithm based on differential evolution (DE) is developed. The results of simulated experiments and bearing vibration signal analysis verify the effectiveness of the proposed method.

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Correspondence to Zhinong Jiang.

Additional information

This paper was recommended for publication in revised form by Associate Editor Yeon June Kang

Wei He received his B.S. degree in Process Equipment and Control Engineering from Zhejiang University, Hangzhou, China, in 2007. Currently he is an M.S. student in Mechanical & Electrical Engineering at Beijing University of Chemical Technology, Beijing, China. His research interests include signal processing, pattern recognition, fault diagnosis and prognosis.

Zhinong Jiang received his B.S. degree in Fluid Machinery from Xian Jiaotong University, Xian, China, in 1990, and the Ph.D degree in Chemical Process Machinery from Beijing University of Chemical Technology, Beijing, China, in 2009. Dr. Jiang is currently a professor at the college of mechanical and electrical engineering at Beijing University of Chemical Technology. Dr. Jiang’s main research interests include machine condition monitoring and fault diagnosis.

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He, W., Jiang, Z. & Qin, Q. A joint adaptive wavelet filter and morphological signal processing method for weak mechanical impulse extraction. J Mech Sci Technol 24, 1709–1716 (2010). https://doi.org/10.1007/s12206-010-0511-4

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  • DOI: https://doi.org/10.1007/s12206-010-0511-4

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