Issue 65, 2017, Issue in Progress

A simple and convenient method to fabricate new types of phytic acid–metal conversion coatings with excellent anti-corrosion performance on the iron substrate

Abstract

A simple and practical method was developed to prepare a series of phytic acid (PA)–metal complex coatings on iron substrate by directly immersing the iron samples in the mixed solutions containing PA and metal ions. The key technologies of fabricating PA–metal complex coatings include: (i) anchoring of PA molecules onto the iron surface via complexation with Fe2+ ions dissolved from the iron substrate, and (ii) layer-by-layer deposition of PA–metal complexes on the PA/Fe2+ bottom layer through the bridging effect of additive metal ions. The present method was applicable to the film-forming process of a variety of metal ions, such as Zn2+, Ca2+, Co2+ and Ni2+, and the as-prepared PA–metal complex coatings were defined as PA–M conversion coatings (M = Zn2+, Ca2+, Co2+ and Ni2+ herein). Due to the strong coordination ability, PA molecules may be self-assembled on the iron surface, forming a layer of organic thin film (here defined as PA film), without the help of additive metal ions. However, the comparison between PA film and PA–M coatings shows that PA–M coatings were much thicker (over 15 μm) and denser and also possessed much stronger anti-corrosion performance compared to the PA film. The present study provides a new path for the fabrication of environmentally-friendly PA-based chemical conversion coatings and further broadens the application range of PA in metal surface pretreatment.

Graphical abstract: A simple and convenient method to fabricate new types of phytic acid–metal conversion coatings with excellent anti-corrosion performance on the iron substrate

Supplementary files

Article information

Article type
Paper
Submitted
03 Jun 2017
Accepted
03 Aug 2017
First published
22 Aug 2017
This article is Open Access
Creative Commons BY-NC license

RSC Adv., 2017,7, 41152-41162

A simple and convenient method to fabricate new types of phytic acid–metal conversion coatings with excellent anti-corrosion performance on the iron substrate

R. Yan, X. Gao, W. He, R. Guo, R. Wu, Z. Zhao and H. Ma, RSC Adv., 2017, 7, 41152 DOI: 10.1039/C7RA06186B

This article is licensed under a Creative Commons Attribution-NonCommercial 3.0 Unported Licence. You can use material from this article in other publications, without requesting further permission from the RSC, provided that the correct acknowledgement is given and it is not used for commercial purposes.

To request permission to reproduce material from this article in a commercial publication, please go to the Copyright Clearance Center request page.

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party commercial publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page.

Read more about how to correctly acknowledge RSC content.

Social activity

Spotlight

Advertisements